Moving along

Our websites have been repeatedly hacked over the past couple of weeks, so it seems like every time I go to post some pictures we have to fix the website first. Such an annoying waste of time. In any case, here are a few snapshots of my current progress on this project. First I cut the red lines out of each paper piece of the pattern, then I draw the “direction” of the glass that I’m seeking for each piece on the paper. This is helpful when selecting the glass for each piece, since once it’s cut apart from the overall pattern it is hard to tell what directional flow the glass should have. I had to go back and fix the direction I marked on the triangle on the far right below photo as I’ve been tilting those pieces.

Cutting the next pattern piece(s)

The glass I’m using for the white lily petals is highly textured and I tend to cut myself on it a lot, but basically I hand cut each piece as close to the paper pattern piece as I can. I then mark the parts that I need to grind the rest of the way with a sharpie before grinding.

Lily petal prior to grinding
Compare the rough glass to the pattern piece

It’s usually easy to grind it down to the desired shape, though today I did manage to cut myself twice. The second cut was on my right thumb and was ouchy enough that I decided to take a break for the day. This happens all the time – I keep a good supply of band-aids on hand. It’s just part of the territory. A few years ago, the owner of the shop where I buy my glass supplies (Mike from Blue Heron Glass) even handed out little packages of band-aids with his store name on them to customers.

Progress as of 9/13/2020

I’m running really low on the medium gray (steel blue) glass, so hopefully Mike has placed another order by now. Otherwise I will just have to work around those pieces for awhile.

Today’s update

Just a quick update – not much excitement here, but I have been thinking about the edges when I eventually pour the resin. I’ve planned to pour the resin with a duct tape edge to hold it in place, but I believe the family who will be taking this home will add a wooden frame around the edge. I might see if they want to add it before I pour the resin to adhere it to the piece. I’m not sure why I didn’t think of this earlier as I often use recycled windows with the frame intact for similar projects. When I get closer to resin pouring time we can revisit that.

Closeup of recent progress
Overview

Inching along

My friends for whom I’m making this window agreed to the minor change to the bottom center border edge, so today I implemented that, plus made a bit more progress overall. I had to spend some time cleaning out my grinder (it had been waaaay too long) and changing out the grinder bit, as well.

A bit more progress

I’m actually starting to run low on the medium gray glass. I went by Blue Heron this week and talked with the owner a bit and he thinks it is Steel Blue / White from Spectrum glass. He promised to order some for me when he places his next glass order.

Overall view

Thinking of possible adjustments

I’ve been looking at the bottom two pieces of the pattern and thinking of a way that I might handle them a bit differently than I did the long pieces on each far side. The situation is the pattern calls for a piece of glass that is longer than my glass sheets. For the sides, I am just abutting the cut pieces to make them appear longer, but for the bottom two edge pieces, I might do something else.

Thinking of making adjustments to the pattern
Pattern is longer than my sheets of glass

I think it might be nice to make two square pieces, either orange or the darkest gray, to fill the gap between the two light / medium gray strips. The squares would be inserted into the middle for symmetry.

So far I’ve been able to cut everything by hand and then make adjustments using my glass grinder.

Grinding glass pieces
Grinding the piece

However, some pieces really require a glass saw. There is a tool I could use to try to cut this by hand, but I’m not that great with it. I’ll have to fill the saw with water over the weekend to cut this piece.

Cutting glass pieces
This piece is going to require a saw because the angle is too sharp.
Progress on the panel from today
Today’s progress

Today’s progress

Things move a little faster when you’re working with larger pieces of glass. Still, after the second band-aid, I decided to take a break. I also need to buy a new grinder bit. Nothing is glued down yet – need to do a lot more adjusting and be able to see both sides of the project at the same time when I start gluing. So far all of this has been done with my hand cutter and glass grinder, though I’ve been tempted to get my saw ready for action a few times.

Closeup – bottom left quadrant
View of today’s progress
Trusty glass cutter!

A bit of progress

I finished cutting the glass for the first two stripes at the far edge of the piece. What I am learning is that my plan to work from the far edge back to the closer edge isn’t going to work. At some point I’m going to have to pivot the entire piece so I can see well enough to position each individual piece of glass when I am applying the mosaic adhesive. A few quick snapshots:

Full view of the far edge
A bit closer view of the top far edge
Closer view of the bottom far edge