SC Flag panel

Today I did some cleanup in my work area (vacuuming, organizing, etc) in preparation for a new project I’ve been thinking about doing for the past several months. I’m going to make a small (approximately 6″x6″) version of the South Carolina flag. Yesterday I went through my glass and selected some blue for the background, then cut it into squares. I also printed out some pictures of the flag I’ve used for past projects in the right size and laid things out.

Ready to cut the background pieces

I was able to cut four squares, between 5-6.5″ each, from this one sheet of glass. Then I traced the outline of the Palmetto tree and crescent onto the background piece. Next I used my mosaic nippers to cut a large selection of tiny pieces of white glass from some scrap glass I have on hand. Then I set about arranging them into the image.

Laid out the tiny pieces

Somehow this didn’t look the way I had envisioned. In the past, I’ve used my glass saw to make the Palmetto and crescent for other mosaics. Looking around my work area, I wondered why I haven’t been using my saw for the past few years. I basically have been using it as a surface on which to store my measuring cups and mix my resin. So I decided to move all of that aside and clean up my old saw. At one point I was using it so often that I became pretty much an expert at repairing things when parts broke or wore out on the saw. I was a bit concerned that there was something broken because I haven’t used it in so long.

My trusty old Taurus ring saw

I cleaned it out and put some water in the basin and flipped the switch – hurrah! It worked! I then traced the pattern onto some scrap glass, cut it down a bit manually and added some mark stay over the lines I drew. Mark stay is basically a chapstick like substance that helps the lines stay in place while sawing (it is very wet and the marker lines wash away otherwise).

Ready to cut the tree and crescent
After the first pass with the saw

I cut out the basic outline and cleaned up the glass, then went for another pass to add some detail.

After the second pass with the saw
After the final pass with the saw

Then it was time to see how it looked on the blue background. I think I could make the crescent a bit skinnier.

Not perfect, but I like it!
Side by side comparison.

Which one do you like better? I still have to glue the pieces in place, then pour and embellish the resin coating. That will happen another day.

A note on the SC Flag – many who don’t know the history of the flag think that the crescent is a moon. It’s not. Here’s an excerpt from Wikipedia:

In 1775, Colonel William Moultrie was asked by the Revolutionary Council of Safety to design a flag for the South Carolina troops to use during the American Revolutionary War. Moultrie’s design had the blue of the militia’s uniforms and the crescent. It was first flown at Fort Johnson.[1] This flag was flown in the defense of a new fortress on Sullivan’s Island, when Moultrie faced off against a British fleet that had not lost a battle in a century.

However, there is much debate about the significance of the crescent. In his memoirs, Colonel William Moultrie tells us: “A little time after we were in possession of Fort Johnson, it was thought necessary to have a flag for the purpose of signals: (as there was no national or state flag at that time) I was desired by the council of safety to have one made, upon which, as the state troops were clothed in blue, and the fort was garrisoned by the first and second regiments, who wore a silver crescent on the front of their caps; I had a large blue flag made with a crescent in the dexter corner, to be in uniform with the troops …” In the 16-hour battle on June 28, 1776, the flag was shot down, but Sergeant William Jasper ran out into the open, raising it and rallying the troops until it could be mounted again”. This gesture was so heroic, saving Charleston, South Carolina, from conquest for four years, that the flag came to be the symbol of the Revolution, and liberty, in the state and the new nation.

Soon popularly known as either the Liberty Flag or Moultrie Flag, it became the standard of the South Carolinian militia, and was presented in Charleston, by Major General Nathanael Greene, when that city was liberated at the end of the war. Greene described it as having been the first American flag to fly over the South.

Sunset – done!

Sunset – stained and dichroic glass coated with resin and glass chips. Approximately 30″ x 13.5″. This piece has many different looks depending on the ambient lighting. All of the below photos are of the same mosaic in different lighting conditions.

Sunset – view 1 (indoor ambient daylight)
Sunset – view 2 (outdoor daylight)
Sunset – view 3 (indoor, bright overhead lights)
Sunset – view 4 (indoor, ambient daylight / angle)

Pouring resin

Today was the day to pour resin on the Rainbow Row / Sunset mosaics. I originally planned to do all three, but at the last minute I decided to make one of the Rainbow Rows “hangable” and affixed hardware for that purpose to the back of the piece, so I couldn’t really pour the resin on it today (need to give the adhesive time to cure). I used E6000 glue for the hardware, but I will also coat it with resin later. I started off by mixing my 400 ml of resin. It was 69 degrees in my work area, so I warmed the two parts a bit with my heat gun before mixing them.

400 ml of 2 part Envirotex Lite resin
Gluing the hardware on the back of one Rainbow Row

I used a piece of scrap glass to prop up the hardware while I waited for the glue to set.

Hooks in place

Next I used some scrap glass as “shims” to level the sunset mosaic. This is important so the resin isn’t uneven.

Leveling the mosaic

Once everything was level, I poured the resin all over the piece and spread it using a sponge on a stick. Once the resin was pretty much evenly distributed, I used the heat gun to remove bubbles and move it around for even coverage.

Pouring the resin on the sunset
Resin poured all over

Next, I did the same with the Rainbow Row piece. It is much smaller and unframed, so I used much less resin and relied on spreading it. This helps reduce the amount that drips over the edges, as well.

Poured / spreading resin

Once the resin was coating all of the surfaces, I sprinkled some clear glass chips around the edges for sparkle and interest. Then, for the next 30 or so minutes, I used a craft stick to scrape excess resin from the edges and underside of the piece. This has to be repeated as needed until the resin sets up enough to stop moving. Any that I miss can be removed afterward, but it is *much* easier to do it now. I have also cracked a few finished pieces trying to remove the drips in the past, so I spend the time up front in order to avoid the scraping later.

Scraping drips from the underside edges with a craft stick

I also sprinkled some clear glass chips around the very edges of the sun’s rays adjacent to the frame. I did this to reduce the jagged appearance of the edges of the mosaic.

Resin spread

One thing I should have anticipated, but didn’t, is that there were bubbles in the resin that I couldn’t get to under the waves. This was due to the layering of the glass for this part of the piece. In the future, I will have to consider pouring the resin on the first layer, then adding the additional layers afterward. This will be a bit tricky due to the timing involved, but should reduce the bubble issues. Luckily these bubbles are part of the churning sea, so they aren’t as bad as they would be if they were in another area.

Bubbles in the sea

During this time, I also use the heat gun to remove surface bubbles on both pieces. This has to be done until the resin is somewhat solidified.

Waiting for the resin to cure on the sunset
Waiting for the resin to cure on Rainbow Row

Now we wait! Tomorrow I should be able to get some better photos (and clean up my work area).

Almost ready for resin

I had a few errant pieces of glass to glue in place today, but I was able to get a nice snapshot of how the mosaic will look in reflective light (in the evening). I’m really pleased with the look. The neat thing about the dichroic glass is your mosaic has two looks – the evening / night look (1st photo) and the daytime / bright sun look (2nd & 3rd photos). Even though I still have to pour the resin, I’m really happy with how this piece is shaping up.

Glass in place, no resin yet – reflective light
Glass in place, bright light, no resin yet (angle 1)
Glass in place, bright light, no resin yet (angle 2)

More waves

I was able to make a few more waves Tuesday, but managed to really slice one of my fingers while grinding the glass, so I didn’t get as much done as I had planned. Today my finger is feeling better and I was able to make some more waves (this time I was smart and covered my fingers with band aids before I ground the glass for the waves).

I was able to fill in quite a bit of detail on the sea / waves after all. My next step is to wait for the mosaic adhesive to dry, then I will be able to hold the entire window up to a light source to check for areas I want to augment. My light tray only covers about a third of the window at a time and I need to see “the big picture”.

Full view with today’s wave layers

Once I’ve seen the fully lit window, I’ll be able to plan the finishing steps, which will be pouring the resin coating and then decorating some areas of the resin with glass chips / frit. That’s the part I still need to plan. I’m also considering adding a layer of glass around the edges of the sun’s rays (adjacent to the frame), though I haven’t figured out exactly what yet.

Full view from overhead

Making Waves

I spent most of the day Monday working on gluing down the pieces I had already cut for the rays of the sun, and making waves to start layering the ocean below the sun. First I rough cut some waves, then used my grinder to shape and smooth the edges.

Ready to grind the glass pieces for the 2nd layer of waves

After I got the above pieces ready, I realized that I would need to glue the dichroic glass I had cut and laid out for the suns rays before I started working on the layering for the waves, so I set out to do that.

How the waves / rays looked when I started the day’s work

Using Mac mosaic adhesive and a small paint brush, I spread a thin layer of adhesive onto each piece and then position it where I want it. I already did this step for the main ball of the sun and the first layer of waves last week.

Gluing the rays around the sun

Using a light tray to help me see what I was doing, I worked one row at a time from the inner row to the outer edges. I decided to place the pieces a bit closer together than I previously had them laid out, so I had to rearrange some and also cut quite a few more squares.

Gluing the rays

Once I had all of the rays glued down, including the smaller filler pieces at the edges, I started gluing the second layer of waves in place.

Layering the waves

I will need to make quite a few more waves, but I at least got a start on them today. Gluing the rays in place took most of the day. I really want the mosaic adhesive on the rays to have plenty of time to cure before I pour the resin, otherwise they will be cloudy.

How everything looked at the end of today (light tray powered off)
Snapshot with the flash on my camera (phone)
One last snapshot with reflective light

Hopefully I’ll have time on Tuesday to put some additional waves in place. I also need to plan how / if I will embellish the resin when I pour it. I think I would like to do something at least around the edges of the frame.

N. Charleston Farmers Market

I signed up for a booth at the N. Charleston Farmers Market in Park Circle again this year. I plan on being there only two weeks, however. I will be there May 7th and October 22nd, 2020. Hopefully the weather won’t be too hot those days. I may try to add a couple of additional dates, but for now this is the 2020 plan!

Charleston Holiday Market!

I signed up to have a booth at the Charleston Holiday Market again this year. It will be at the Charleston Area Convention Center in N. Charleston on November 20, 21 and 22. It was a tiring weekend last year, but I think it’s a great event! This year the parking garage is supposed to be finished, too.

Sunset and water

I needed to cut some more dichroic squares to fill in the rest of the background on the sunset window, and I got some time this afternoon, so I worked on that.

Cutting squares of light blue / red metallic dichroic glass.

I filled in as I cut, leaving the smaller pieces I will need to cut to fill in the very edges for later. I have been having second thoughts about the overall look of this the past several days, so I haven’t glued anything in place yet. I also worked on the water / waves underneath the sun. So far I’m pretty pleased with the look of the waves. Now the challenge will be gluing the waves in place without jostling the rest of the pieces around too much.

Filling in the edges using a light table.

The colors of this glass when the light table is underneath the window are surprisingly bright. I love working with this dichro glass. I am hoping the look of the blue squares I added on the edges today will have the effect I’m going for, as the reflecting color of the dichroic coating is metallic red on these pieces as opposed to silver / gold on the rest of the sunset’s rays.

Closeup of the area above the light table

I tried to get some photos with the light table off and a bit more reflective light, but it’s pretty challenging to do with my phone in this lighting. Later on I’ll get my husband to help with the photos, as he’s got better equipment and a lot more experience taking photos.

Ambient light in the room.
More reflective angle.

I still need to glue down these pieces, then start cutting smaller pieces to fill in the gaps, especially around the edges and between the waves. I might try using some decorative flakes in the resin when I pour it, but I’m several days away from getting to that point right now. At least my confidence is up quite a bit now that I have most of the window filled in. I was procrastinating because I was afraid it would look too simplistic, but the progress I made today has made me more satisfied with the overall look. I will probably layer the waves to give them more texture, so they will have more depth (no pun intended).