Fireball Sun Poured

Today I finished filling in the small gaps in the blue sky background on this sun, which I decided to call “Fireball”. I didn’t glue the background glass in place (just the glass for the sun). That was foolish, but I did it because I was impatient and didn’t want to wait a few days before pouring the resin. If I glue the glass in place, I have to wait for it to completely cure / dry. The benefit is that there are a lot fewer bubbles when I pour the resin.

Resin poured
Bubbles!

To get rid of the bubbles, I had to stand over the mosaic for a couple of hours and blow them with my heat gun. I ended up just running the heat gun over it every 5-10 minutes. Hopefully no more have popped up since I left it, but it seemed to be done with the bubble phase after about 1.5 hours. This is pretty long – it shouldn’t generally take that long to set, but I was very quick with the mixing today since I didn’t have any pigments, etc to mix in and I was only working on this one project. I used 16 ounces of resin and only had a very small residual amount left over.

Now we wait!

Every sun needs some sky

So I spent a couple of days figuring out how to make the background, or sky, for this sun mosaic. I had planned on a completely different approach, but after looking at various types of glass, I decided that the background I had in mind was too “busy” for the glass I chose for this sun.

To help me make the decision, I set the whole window over large pieces of “sky” glass. I really had planned on making the background out of many, varied shades and types of blue glass, but ended up deciding that the iridized Spectrum (one of my standby favorites for lots of things) would be best against the multifaceted colors of the glass I used for the sun.

Now to cut it into a zillion pieces!
Starting to fill in the sky

I spent today cutting the larger pieces for the sky / background. It will likely take a couple of days to fill in the smaller spaces between these.

Still a lot of holes to fill!

A New Sun

It’s always fun to start a new project. It can be a challenge to decide what to do next when you’re looking at a plain window. I really like to do sun mosaics, and I have a neat piece of glass that just shouts “SUN!” to me, so a few days ago I measured the middle of the window and then figured out what size sun I thought would look good there. I cut the circle down with my manual glass cutter, then smoothed the edges with my saw and grinder and glued it in place. Today it was ready to be joined by some rays.

Just a fiery ball of glass in a recycled 13.5″ x 30″ window.

I free-form cut the longest rays that will go to the left or right of the ball with my manual glass cutter, then smoothed the shapes with my saw and grinder.

Once I had a few cut out, I set them in place around the ball of the sun. I’m not worried about the small gap between the ball and the rays because I plan to add a second layer of glass in a circle around the edge of the ball when I am further along with the base layer of glass.

I plan to add a lot more detail in the background, but for now I want to get the major focal points in place around the sun. I haven’t glued any of the rays in place yet, but the ball of the sun is glued down.

Main rays of the sun laid out

I think I might try to not use any more of the glass I used for the main sun / rays in the rest of the background. The decision I have to make now is whether the rest will be various shades of blue or if I will add more yellow / orange / red flame accents. Once I fill in the entire background with glass, I will coat it with resin to bring everything together. While I was working on this, I rough cut two additional circles and some extra main rays in case I decide to make some additional, similar projects from this sheet of glass. While working with the extras, I stacked them together and really liked the look of the rays overlapping. That might be the next version of this – layered rays. The pieces get heavy when I use a lot of layers, but it might be a fun experiment.

Results…

So today is a results day – didn’t start anything new, just got to see the results of previous hours of work.

Palmetto & Crescent, yellow – approx. 6″ x 7.5″
Palmetto & Crescent, white – approx. 6″ x 7.5″

My first shot at the bracelets was interesting. I had a pretty rough time getting them out of the molds. Ironically, the one without the mold release was harder than the other one. I’m not really that excited about them. I think I need to pour a little less resin into the mold so the resin doesn’t get to the top. I’ve got a lot of sanding to do on the top edge.

Second attempt (all one pour) at left, first attempt at right (two stage pour)

The next project on my list will be a 13.5″ x 30″ window. I have no idea what I’m going to do. A sun? Maybe some spring flowers? A beachy scene?

What should I make with this?

Sunset – done!

Sunset – stained and dichroic glass coated with resin and glass chips. Approximately 30″ x 13.5″. This piece has many different looks depending on the ambient lighting. All of the below photos are of the same mosaic in different lighting conditions.

Sunset – view 1 (indoor ambient daylight)
Sunset – view 2 (outdoor daylight)
Sunset – view 3 (indoor, bright overhead lights)
Sunset – view 4 (indoor, ambient daylight / angle)

Pouring resin

Today was the day to pour resin on the Rainbow Row / Sunset mosaics. I originally planned to do all three, but at the last minute I decided to make one of the Rainbow Rows “hangable” and affixed hardware for that purpose to the back of the piece, so I couldn’t really pour the resin on it today (need to give the adhesive time to cure). I used E6000 glue for the hardware, but I will also coat it with resin later. I started off by mixing my 400 ml of resin. It was 69 degrees in my work area, so I warmed the two parts a bit with my heat gun before mixing them.

400 ml of 2 part Envirotex Lite resin
Gluing the hardware on the back of one Rainbow Row

I used a piece of scrap glass to prop up the hardware while I waited for the glue to set.

Hooks in place

Next I used some scrap glass as “shims” to level the sunset mosaic. This is important so the resin isn’t uneven.

Leveling the mosaic

Once everything was level, I poured the resin all over the piece and spread it using a sponge on a stick. Once the resin was pretty much evenly distributed, I used the heat gun to remove bubbles and move it around for even coverage.

Pouring the resin on the sunset
Resin poured all over

Next, I did the same with the Rainbow Row piece. It is much smaller and unframed, so I used much less resin and relied on spreading it. This helps reduce the amount that drips over the edges, as well.

Poured / spreading resin

Once the resin was coating all of the surfaces, I sprinkled some clear glass chips around the edges for sparkle and interest. Then, for the next 30 or so minutes, I used a craft stick to scrape excess resin from the edges and underside of the piece. This has to be repeated as needed until the resin sets up enough to stop moving. Any that I miss can be removed afterward, but it is *much* easier to do it now. I have also cracked a few finished pieces trying to remove the drips in the past, so I spend the time up front in order to avoid the scraping later.

Scraping drips from the underside edges with a craft stick

I also sprinkled some clear glass chips around the very edges of the sun’s rays adjacent to the frame. I did this to reduce the jagged appearance of the edges of the mosaic.

Resin spread

One thing I should have anticipated, but didn’t, is that there were bubbles in the resin that I couldn’t get to under the waves. This was due to the layering of the glass for this part of the piece. In the future, I will have to consider pouring the resin on the first layer, then adding the additional layers afterward. This will be a bit tricky due to the timing involved, but should reduce the bubble issues. Luckily these bubbles are part of the churning sea, so they aren’t as bad as they would be if they were in another area.

Bubbles in the sea

During this time, I also use the heat gun to remove surface bubbles on both pieces. This has to be done until the resin is somewhat solidified.

Waiting for the resin to cure on the sunset
Waiting for the resin to cure on Rainbow Row

Now we wait! Tomorrow I should be able to get some better photos (and clean up my work area).

Almost ready for resin

I had a few errant pieces of glass to glue in place today, but I was able to get a nice snapshot of how the mosaic will look in reflective light (in the evening). I’m really pleased with the look. The neat thing about the dichroic glass is your mosaic has two looks – the evening / night look (1st photo) and the daytime / bright sun look (2nd & 3rd photos). Even though I still have to pour the resin, I’m really happy with how this piece is shaping up.

Glass in place, no resin yet – reflective light
Glass in place, bright light, no resin yet (angle 1)
Glass in place, bright light, no resin yet (angle 2)